CUSTOMER PROBLEM
What made the part difficult?
A pad that does not match the real gap can under-contact or over-compress. Soft material can stretch, pick up dust or shift when the liner is removed.
HOME/CASE STUDY
Thermal silicone pad with assembly positioning features
A die-cut thermal silicone pad fills the designed gap and stays aligned through liner removal, placement and final compression.
THERMAL INTERFACE
Thermal silicone pad with assembly positioning features
A die-cut thermal silicone pad fills the designed gap and stays aligned through liner removal, placement and final compression.
01Real gap and tolerance stack
02Compressed thickness and pressure
03Heat-source and heat-sink contact area
04Manual or automated placement
02 / ENGINEERING ROUTE
From requirement to a manufacturable construction.
Candidate material stack
Thermally conductive silicone sheet
Optional single-side tack or carrier
Protective liners matched to the assembly sequence
DFM review
Size the pad to the active contact area
Add peel tabs or split liners without reducing contact
Review fragile bridges, holes and minimum edge width
Converting process
Material conditioning and lamination
Laser prototype or precision die cutting
Protected packing to control dust and deformation
03 / VERIFICATION PLAN
Define acceptance before production.
01
Material grade and nominal thickness
02
Outline, holes and positioning features
03
Peel behavior and placement trial
04
Customer thermal and compression validation
04 / PROJECT RESULT
What the project handed to the next team.
The result fixes the approved construction, verification checkpoints and delivery standard needed for repeat production.
Pad outline and positioning features confirmed through fit review
Liner sequence and pickup method defined for stable placement
Thickness, outline and surface inspection points fixed for production
FREE SAMPLE · FAST RESPONSE
Tell us your requirement. Move the project forward.
Start with your contact details and the problem. Add a drawing when available; we respond with the next step and keep progress visible through delivery.
01Quotation response within 1 hour+
After receiving usable project information, our sales and engineering team confirms receipt and returns the quotation or the specific information still needed.
02Workshop / engineering response within 4 hours+
Drawing, material, process, tolerance and delivery questions are passed to the responsible workshop or engineer for a practical answer.
03Project follow-up starts within 1 working day+
Set up the review path, responsible contact, milestones and next actions so purchasing and engineering teams know the current status.
04Free samples in 1–3 days+
Samples are free. For feasible standard projects, samples can be prepared in 1–3 days after drawing and material confirmation.
05Visible production progress+
Support progress photos and milestone updates through material preparation, production, inspection, packing and shipment.
FREE SAMPLE · ONE-HOUR QUOTATION RESPONSE
Start with the problem. Add a drawing when available.
Only four fields are required to start. PDF, DXF, DWG, STEP and images are optional; every project can request samples.